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Application fields of five-axis engraving machine
Published Time:
Dec 10,2018
With the improvement of China's technological level, CNC machining equipment has become widely popular in various manufacturing industries. At the same time, the diversified market demands have put stricter requirements on the production capacity of enterprises. The breakthrough of core technologies in related fields, especially the gradual maturity of multi-axis CNC machining technology, has enabled some large and medium-sized enterprises to introduce advanced multi-axis CNC machining equipment, greatly improving their production efficiency and product quality.
With the improvement of China's technological level, CNC machining equipment has become widely popular in various manufacturing industries. At the same time, the diversified market demands have put stricter requirements on the production capacity of enterprises. The breakthrough of core technologies in related fields, especially the gradual maturity of multi-axis CNC machining technology, has enabled some large and medium-sized enterprises to introduce advanced multi-axis CNC machining equipment, greatly improving their production efficiency and product quality.
Five-axis engraving machine It is not only used in civil industries, such as wood mold manufacturing, sanitary ware trimming, automotive interior parts processing, foam mold processing, European-style home furnishings, and solid wood chairs, but also widely used in aerospace, military, scientific research, precision instruments, and high-precision medical equipment industries. Five-axis engraving machine It is a high-tech means that makes the impossible possible. All spatial curves and irregular processing can be realized. It can not only complete the mechanized processing tasks of complex workpieces, but also quickly improve processing efficiency and shorten the processing process.
Five-axis engraving machine Application Field
1. Box-type parts
Box-type parts refer to parts with more than one hole system and many cavities. These parts are common in the machinery, automobile, and aircraft industries, such as automobile engine blocks, transmission housings, machine tool headstocks, spindle boxes, diesel engine blocks, and gear pump housings.
Box-type parts are processed on machining centers. One clamping can complete 60% 95 of the process content. The parts have good consistency in various precisions, stable quality, and can shorten the production cycle and reduce costs. For parts with many processing positions where the worktable needs to be rotated multiple times to complete the work, a horizontal machining center is generally selected; when there are fewer processing positions and the span is not large, a vertical machining center can be selected for processing from one end.
2. Complex curves
In products in the aerospace, automotive, shipbuilding, and defense industries, complex curved surfaces account for a large proportion, such as impellers, propellers, and various curved surface molding molds.
In terms of processing possibilities, if no processing interference zones or blind zones appear, complex curves can generally be processed using three-coordinate linkage processing with a ball-end mill, which has high processing accuracy but low efficiency. If the workpiece has processing interference zones or blind zones, it is necessary to consider using four-coordinate or five-coordinate linkage machines.
3. Processing irregular parts
Irregular parts are parts with irregular shapes, most of which require point, line, and surface multi-position mixed processing, such as brackets, bases, templates, and backing molds. The rigidity of irregular parts is generally poor, and clamping and cutting deformation is difficult to control, and processing accuracy is difficult to guarantee. At this time, the characteristics of centralized processes of machining centers can be fully utilized, and reasonable process measures can be adopted to complete multiple processes or all processing content with one or two clamping.
4. Milling disc, sleeve, and plate parts
Discs, sleeves, or shafts with keyways, radial holes, or end face distributed hole systems and curves, as well as plate parts with many hole machining, are suitable for machining center processing. Parts with end face distributed hole systems and curves are suitable for vertical machining centers, and those with radial holes can be selected for horizontal machining centers.
If you are still hesitating, you may consider our Nobot non-metallic five-axis machining center Adhering to the principle of customer first, we are committed to creating cost-effective machining centers for every customer. Our Nobot All machining centers can be optionally equipped with five axes. If you need a five-axis engraving machine please feel free to contact us. We will be happy to serve you. Service hotline: 4008233356
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How to use a five-axis machining center efficiently? Today, let's learn a few practical steps!
When using a five-axis machining center, the equipment must first be adjusted to ensure that the workpiece and fixture dimensions precisely match, and that the zero points of each axis are accurately adjusted.
Why do composite materials require 5-axis CNC machining?
Composite materials are widely used in various fields such as aerospace, automotive, construction, energy, energy storage, infrastructure, marine, pipelines and tanks, sports and entertainment, and transportation due to their light weight, high fatigue resistance, and strong fracture resistance. Among them, aerospace and automotive industries are the largest application markets for composite materials. Five-axis CNC plays an important role in the processing of composite materials. Why do composite materials need to be processed using five-axis CNC?
Dual-station five-axis machines offer several significant advantages. First, while one station is being machined, the other can be used for material loading and unloading, ensuring continuous, non-stop machining and significantly improving production efficiency. Second, the dual-station design makes operation more convenient and reduces waiting time. However, dual-station five-axis machines typically cost more than single-station machines and may require more operating and maintenance space.
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