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Five-axis machining center performs trimming, punching, and cutting of automotive interior parts!
Published Time:
Aug 24,2022
Regardless of whether the workpiece is made by thermoforming or injection molding, further processing is required before it can be used in automobiles. Processing includes trimming, drilling, cutting and other main processes. How to carry out these processes quickly and efficiently? This requires equipment for efficient processing.
As a crucial component of automobiles, car interiors are receiving increasing attention from OEMs, as the first impression a consumer has of a car, besides its exterior, is its interior. In the automotive design process, the workload of interior design accounts for over 60% of the entire vehicle styling design, far exceeding exterior design, highlighting its importance and complexity.
Due to its ease of processing and manufacturing, the ability to be colored as needed, the ability to create lightweight and high-strength products, its rust-proof and corrosion-resistant properties, good insulation performance, and its use in insulation products, plastic is widely used in automotive interiors and exteriors.
Depending on the performance requirements of different components, modified plastics used in interiors include: general-purpose plastics PP, PE, PS, PMMA, PVC, etc.; engineering plastics ASA, PA, POM, PC, etc.; and composite plastics PC+ABS, PC+ASA, PA6+ABS, etc.
Common plastic molding processes include traditional processes such as injection molding, hollow blow molding, extrusion molding, blow molding, and compression molding. There are also new processes such as micro-foam molding, injection compression molding, injection molding, two-color injection molding, and layered injection molding.
Whether formed by vacuum forming or injection molding, workpieces require further processing before use in automobiles. Processing includes main procedures such as trimming, drilling, and cutting. How can these processes be performed quickly and efficiently? This requires equipment for efficient processing.
Nobot Five-axis machining center It can process various automotive interior parts in a single operation, including interior trimming, drilling, and cutting. Because this five-axis equipment excels at spatial surface machining, beveling, and special-shaped processing and drilling, it can process various complex workpieces in a single operation.
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How to use a five-axis machining center efficiently? Today, let's learn a few practical steps!
When using a five-axis machining center, the equipment must first be adjusted to ensure that the workpiece and fixture dimensions precisely match, and that the zero points of each axis are accurately adjusted.
Why do composite materials require 5-axis CNC machining?
Composite materials are widely used in various fields such as aerospace, automotive, construction, energy, energy storage, infrastructure, marine, pipelines and tanks, sports and entertainment, and transportation due to their light weight, high fatigue resistance, and strong fracture resistance. Among them, aerospace and automotive industries are the largest application markets for composite materials. Five-axis CNC plays an important role in the processing of composite materials. Why do composite materials need to be processed using five-axis CNC?
Dual-station five-axis machines offer several significant advantages. First, while one station is being machined, the other can be used for material loading and unloading, ensuring continuous, non-stop machining and significantly improving production efficiency. Second, the dual-station design makes operation more convenient and reduces waiting time. However, dual-station five-axis machines typically cost more than single-station machines and may require more operating and maintenance space.
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