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Completely unmanned warehouses? Uncovering the intelligent automated warehouses silently disrupting various industries! Is your company's warehouse still stuck in the "manual-forklift-shelf" operation mode? Common equipment in intelligent automated warehouse systems

Published Time:

Sep 20,2019

Completely unmanned warehouses? Uncovering the intelligent automated warehouses silently disrupting various industries! Is your company's warehouse still stuck in the "manual-forklift-shelf" operation mode? Common equipment in intelligent automated warehouse systems


 

Intelligent Automated Warehouse Also known as high-bay warehouses or automated storage and retrieval systems (AS/RS). These warehouses typically utilize multi-tiered racking systems, sometimes reaching several dozen levels, employing automated material handling equipment for both inbound and outbound operations.

To achieve system automation, an intelligent automated warehouse requires the coordinated operation of various equipment. What equipment is commonly found in automated warehousing systems? Structurally, an automated high-bay warehouse primarily consists of the following components:

1、 High-Bay Racking
Utilizes high-bay racking to achieve storage functionality, maximizing vertical space and providing support for stacker cranes. Depending on the load-bearing unit, high-bay racking systems are categorized into pallet racking systems and tote racking systems.


 

2、Pallets
Devices used to carry goods, also known as work position devices.

3、Aisle-Type Stacker Crane

Also known as an aisle stacker crane, this is the most crucial handling equipment in an automated high-bay warehouse. It's a specialized crane developed alongside the emergence of high-bay warehouses, specifically designed for high-rack warehouses. It operates along tracks within the aisles of high-bay racking, performing the function of retrieving and delivering goods.

Aisle-type stacker cranes generally consist of a frame, running mechanism, lifting mechanism, fork extension mechanism, and electrical control equipment.

Aisle-type stacker cranes are mainly divided into single-column stacker cranes and double-column stacker cranes.

1> Single-Column Aisle-Type Stacker Crane

The frame of a single-column stacker crane consists of a single column and a lower crossbeam. The column is often made of large H-section steel welded together, with guides attached to the column. The overall weight is lighter, using less material, resulting in a relatively lower manufacturing cost, but with slightly less rigidity. The parameters of this equipment are shown below.

Main Performance: Warehouse height 6~24m, maximum 40m;

Running Speed: Standard type 80m/min, High-speed type 200m/min;

Lifting Height: Standard type Hmax=20m/min, High-speed type Hmax=50m/min;

Fork Extension Speed: Vmax=12m/min (Standard), 50m/min (High-speed).

2> Double-Column Aisle Stacker Crane

The frame consists of two columns, an upper crossbeam, and a lower crossbeam forming a rectangular frame. The columns can be square or round tubes; square tubes also serve as lifting guides, while round tubes require additional lifting guides.

Aisle cranes can only perform storage and retrieval operations within the aisles; goods entry and exit require supplementary handling equipment.


 

4、In/Out Conveyor System
Aisle-type stacker cranes can only operate within the aisles, while the entry and exit of storage units outside the aisles are handled by the in/out conveyor system. Common conveyor systems include conveyor belts, shuttle cars (RGV), automated guided vehicles (AGV), forklifts, and palletizing/depalletizing robots. The conveyor system interfaces with the aisle-type stacker crane to cooperate in handling and transporting goods.
5、Peripheral Equipment
Peripheral auxiliary equipment includes automatic identification systems, automatic sorting equipment, etc., whose role is to expand the functionality of the automated high-bay warehouse, such as extending to classification, measurement, packaging, and sorting functions.
6、Automatic Control System
The automatic control system is the core control for the execution of equipment in the entire automated high-bay warehouse system. It connects to the logistics scheduling system upwards, receiving material transfer instructions; it connects to the conveying equipment downwards, achieving the driving of the lower-level conveying equipment, detection and identification of conveyed materials; and completing the transmission of material conveying and process control information.
7、Warehouse Management System
Analyzes and manages various warehouse management information such as orders, demands, in/out, locations, non-conforming products, and inventory status. This system is the core of the fully automated high-bay warehouse system and can be networked or integrated with other systems (such as ERP systems).

Nobot's intelligent automated warehouse has complete warehousing equipment and can provide customers with one-stop solutions. Our company has been engaged in the research and development and production of intelligent automated warehouses. With the stable development of our business and focusing on the application scenarios of automated high-bay warehouses, our company has designed multiple intelligent warehousing system core equipment - stacker cranes. Our products have higher quality, more stable operation, and lower maintenance costs. For further inquiries, please call 86-400-823-3356.

 

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