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Why are five-axis carving machines so popular?

Published Time:

Feb 14,2019

Customers who choose five-axis engraving machines need to understand the functions of the product in all aspects. Based on the advantages of the engraving machine, effective processing is achieved, bringing richer guarantees to the quality and surface smoothness of our country's product processing.


Five-axis engraving machine Also known as a five-axis machining center or five-axis linkage machining center, it is a high-tech, high-precision machining center specifically designed for processing complex curved surfaces. This type of machining center system plays a pivotal role in a country's aerospace, military, scientific research, precision instruments, high-precision medical equipment, and other industries. So, what are the reasons people love five-axis engraving machines?

1. One-time clamping

Compared to traditional engraving machines that require multiple clamping operations to complete the processing of multi-directional area components, which cannot effectively avoid the drawbacks of tool marks, five-axis engraving machines easily solve this problem. A first-class five-axis engraving machine completes all tool docking at once, can smoothly execute multi-tool, multi-station processing programs at once, effectively avoiding cumulative errors and tool marks.

2. Processing complex shapes

The five-axis engraving machine has the functions of multi-angle and large-range positioning. The fitted axial degrees of freedom can meet the processing needs of most parts, easily completing the processing of complex-shaped components.

3. Convenient and precise tool setting

The five-axis engraving machine is equipped with an automatic tool setting instrument, which can measure the tool length parameters of each tool. After setting the reference tool, it can automatically calculate the tool length difference between each tool and the reference tool, and cooperate with the tool length compensation instruction to realize automated processing, greatly reducing the errors caused by manual tool setting, and indirectly reducing the appearance of tool marks.

4. Stable processing, low noise

Five-axis engraving machines are equipped with a highly balanced spindle and tool holder system, making the processing process stable, with low vibration and noise, ensuring processing dimensional accuracy while providing a relaxed environment different from the high noise of traditional machine tools.

5. Intelligent numerical control system

For the post-processor of the five-axis engraving machine program, it is not necessary to calculate the coordinate transformation caused by the deviation between the programming origin and the actual turntable center. Only the original tool position program needs to be output to generate the processing code, which is highly secure and reduces a lot of pressure for programming and operating personnel.

In summary, due to the high efficiency and high precision of five-axis engraving machines, they can adapt to the processing of modern molds such as automotive parts and aircraft structural parts. They are favored by customers and bring better quality to the processing and material design of Chinese customers. Customers who choose five-axis engraving machines need to understand the functions of the product in various aspects. Based on the advantages of the engraving machine, effective processing is achieved, bringing richer guarantees to the quality and surface flatness of product processing in China.

 

 

 

 

 

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How to use a five-axis machining center efficiently? Today, let's learn a few practical steps!

When using a five-axis machining center, the equipment must first be adjusted to ensure that the workpiece and fixture dimensions precisely match, and that the zero points of each axis are accurately adjusted.

Why do composite materials require 5-axis CNC machining?

Composite materials are widely used in various fields such as aerospace, automotive, construction, energy, energy storage, infrastructure, marine, pipelines and tanks, sports and entertainment, and transportation due to their light weight, high fatigue resistance, and strong fracture resistance. Among them, aerospace and automotive industries are the largest application markets for composite materials. Five-axis CNC plays an important role in the processing of composite materials. Why do composite materials need to be processed using five-axis CNC?

For businesses, when choosing a five-axis machine, should a dual-station or single-station model be selected?

Dual-station five-axis machines offer several significant advantages. First, while one station is being machined, the other can be used for material loading and unloading, ensuring continuous, non-stop machining and significantly improving production efficiency. Second, the dual-station design makes operation more convenient and reduces waiting time. However, dual-station five-axis machines typically cost more than single-station machines and may require more operating and maintenance space.