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Nobot Non-standard Automation Equipment - Providing you with professional solutions
Published Time:
Jan 23,2019
Our products cover a wide range of industries. With the rising cost of labor, the replacement of traditional manual labor with machinery is a trend. We can provide various solutions, from non-standard automated equipment to industrial robots. We are capable of providing you with better solutions to improve your production efficiency, reduce costs, and increase profit margins. Nobot's Non-standard Business Unit provides customers with a complete set of solutions, from collecting customer needs to conceptualization, modeling, drawing, processing, assembly, and debugging.
Nobot's Non-standard Automation Division is dedicated to the research and development, production, and provision of advanced and reasonable upgrading and transformation schemes and overall automation solutions for non-standard automated equipment. We can also tailor-make suitable equipment, automatic assembly machines, and supporting conveying, detection, and workpiece positioning automation devices according to customer needs.
Our products cover various industries. With the increasing labor costs, replacing traditional manual labor with machinery is a trend. We can provide various solutions, from non-standard automated equipment to industrial robot products. We are capable of providing you with better solutions to improve your production efficiency, reduce costs, and increase profit margins. Nobot's Non-standard Division provides customers with a complete set of solutions, from collecting customer needs to conceptualization, modeling, drawing, processing, assembly, and debugging.
Below, Xiaonuo will introduce the design and implementation steps of Nobot's Non-standard Division in this complete set of solutions.
The implementation of non-standard automated assembly line projects will vary slightly depending on the nature, quantity, and scale of the project, but mainly includes the following steps.
1. Clarify customer needs Clarify the customer's requirements for product processing and production, the reasons for the process requirements (for upgraded production lines, clarify why improvements and upgrades are needed), and the specific parameters and objectives to be achieved by the process (such as product output requirements).
Objectives (such as product output requirements)
2. Collect product characteristics and factory information Clarify and collect relevant parameters of the project (such as the external dimensions, weight, and production processing accuracy of the product), and the engineering conditions of the factory site (the length, width, and height of the factory workshop, workshop voltage, water flow rate and pressure, compressed air flow rate and pressure, local climate conditions, and geological conditions, etc.).
3. Feasibility study and preliminary plan Based on the customer's process requirements and site conditions, and the current development level of mechanical engineering and electrical automation, conduct a feasibility study to obtain a preliminary process layout diagram. A key step in the feasibility analysis is to determine the project investment estimate based on the process layout diagram, evaluate the investment-output ratio, and provide suggestions and references to the customer.
4. Scheme confirmation After conducting the feasibility analysis, provide 1-3 schemes.
Scheme 1: A scheme that may be relatively easy to introduce and reference. That is, the existing mature production line of similar products, referring to the setting of the main process workstations.
Scheme 2: A scheme that meets the existing necessary conditions and expects pre-booked effects. Scheme 3: A scheme with research topics and adapted to future settings. Based on the above schemes, conduct argumentation and comparison, and write the description of each scheme. Based on the evaluation of the input and investment effect of each scheme, and combined with the key decisive technical problems in the project and their countermeasures, confirm the optimal scheme.
5. Confirm the project progress and plan According to the customer's required project progress, use office software such as Word, Excel, or Project to develop a project plan, including the tasks, personnel, and progress targets for each stage.
6. Detailed design phase According to the layout diagram and project progress, conduct business division of labor, divide self-made and outsourced work. The nature, quantity, and scale of the project are different, and the business content is also different. Generally, it is shared by multiple people simultaneously. It mainly includes overall design, program control design, process design, peripheral equipment design, safety protection design, detailed specifications, and the drawing of processing drawings.
In the detailed design phase, for non-standard automated production lines, it mainly involves the cooperation of various professional designs, combined with previous experience in non-standard assembly lines. For example, the design principles and related data of some commonly used non-standard mechanical equipment, such as elevators, turning machines, rotating equipment, and transplanting machines, and product samples and drawings of some commonly used mechanical parts, such as reducers, bearings, sprockets, chains, linear guides, ball screws, couplings, pipe fittings, and standard fasteners, can greatly improve the progress of engineering design.
In the detailed design phase, computer-aided design (CAD) is mainly used at present. According to the profession and the scale and nature of the project, frequently used design software, such as AutoCAD, PLC programming software, and some 3D design software, such as Solidworks and Pro/E, are used. After the detailed design phase is completed, the relevant technical person in charge will conduct the final review and confirmation of the material plan for purchased materials and equipment, construction drawings, and processing drawings. Welcome to use Zhizaojia Drawing Cloud Management's designed drawings, which can be used for online collaboration with project team partners.
7. Outsourcing manufacturing phase The main implementation steps of the outsourcing manufacturing phase:
1) Preparation. Estimation review and discussion, after-sales service and warranty regulations, ordering
2) Self-made and outsourced. Manufacturing and inspection of self-made products, intermediate inspection and recording of outsourced products, problem countermeasures and records.
3) Trial assembly and installation of the entire automated production line, debugging. This mainly refers to pre-installation and debugging at the manufacturer's site to solve problems caused by various factors. If the project progress is tight, installation and debugging can be carried out directly at the customer's site.
4) Packaging and transportation. After pre-installation and trial operation, disassembly and transportation. Different equipment has different packaging methods. For precision equipment and equipment with special requirements, it is necessary to prevent rain, moisture, and impact, and vacuum packaging is used. Ensure that the height and width of transportation meet the requirements of road transportation.
5) Customer site installation and trial operation. This mainly includes installation and overall layout, trial operation and inspection records, continuous operation and records, continuous load operation and records, areas needing improvement and processing methods, on-site worker training and operation, acceptance report, and completion acceptance.
8. Actual operation phase This mainly includes operation rate inspection, cycle and output measurement, fault time analysis and fault cause analysis, proposing urgently needed improvement items and implementing countermeasures, and economic and technical evaluation.
If you have non-standard automation project needs, please contact us, Tel: 4008233356
BLOGS
Nobot Group's 2025 Kick-off Event: A Team Building Activity Focused on Unity and Power
This opening ceremony was both a knowledge-boosting session, allowing employees to continuously grow through learning, and a team-building event, bringing everyone closer together. It impressed upon each employee that in today's increasingly competitive market, only by continuously learning new knowledge, daring to innovate, and maintaining teamwork can we remain undefeated. With the collective efforts of all employees, Nobot will surely ride the waves and achieve even greater success on this new journey, steadily advancing towards higher goals!
Nobot was invited to attend the Belt and Road International Exchange Conference
On July 28, 2024, the 2024 Liaocheng "Belt and Road" International Exchange Conference and the Unveiling Ceremony of the Central Asia International High-end Talent Joint Training Base were held in the Liaocheng High-tech Zone University Science and Technology Park. Professor Tursunbayev Zaporotot, President of Osh Technological University of the Kyrgyz Republic and corresponding academician of the Kyrgyz Academy of Engineering, and Academician Smaylor Erta of the Kyrgyz Academy of Engineering and the Russian Academy of Natural Sciences, among other experts and scholars from "Belt and Road" countries, participated in the event. Liaocheng Deputy Mayor Wang Gang and Zhang Ya, Party Secretary and Director of the Management Committee of the High-tech Zone, attended the event and delivered speeches.
This training event not only provided a valuable learning opportunity for company managers and key personnel, but also built a platform for communication and sharing. During the training, everyone actively interacted and discussed enthusiastically, exploring effective ways to improve management capabilities together. Through this training, everyone has gained rich knowledge and skills, but more importantly, it has inspired confidence and motivation for the future.
How to use a five-axis machining center efficiently? Today, let's learn a few practical steps!
When using a five-axis machining center, the equipment must first be adjusted to ensure that the workpiece and fixture dimensions precisely match, and that the zero points of each axis are accurately adjusted.
Why do composite materials require 5-axis CNC machining?
Composite materials are widely used in various fields such as aerospace, automotive, construction, energy, energy storage, infrastructure, marine, pipelines and tanks, sports and entertainment, and transportation due to their light weight, high fatigue resistance, and strong fracture resistance. Among them, aerospace and automotive industries are the largest application markets for composite materials. Five-axis CNC plays an important role in the processing of composite materials. Why do composite materials need to be processed using five-axis CNC?
Dual-station five-axis machines offer several significant advantages. First, while one station is being machined, the other can be used for material loading and unloading, ensuring continuous, non-stop machining and significantly improving production efficiency. Second, the dual-station design makes operation more convenient and reduces waiting time. However, dual-station five-axis machines typically cost more than single-station machines and may require more operating and maintenance space.
Nobot Intelligent Equipment Group Co., Ltd.
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