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Maintenance and maintenance of three-dimensional five-axis laser processing center for carbon dioxide

Published Time:

Dec 23,2023

This document introduces the daily maintenance and upkeep of a three-dimensional five-axis carbon dioxide machine tool, including cleaning the machine body and worktable surface, checking the lubricating oil level, the chiller water level, the chiller inlet and outlet pipe interfaces, the laser inlet and outlet ports, the mixed gas cylinder outlet, the dust collector waste bin and powder sprayer, the air compressor, the air dryer, the air tank and pipelines, and the equipment body air pipes, inspection...

 
 
 
1.1 Purpose and Significance
1: Extend the mean time between failures (MTBF) and increase machine uptime.
2: Facilitate early detection of potential faults and avoid downtime losses.
3: Maintain the machining accuracy of the machine tool.
1.2 Daily Maintenance and Servicing of Machine Tools
（ 1 ）Clean the machine body, worktable surface, and surrounding environment. Ensure that the machine interior and worktable surface are free of cutting waste and other impurities; Method: Check and clean; Frequency: times 1 per shift; / ）Check the lubricating oil level; Ensure that the grease cartridges are full; Check if there is grease at the ground rail gear and rack; Method: Check and replace grease cartridges; Clean the waste grease squeezed out from the edges of the gear and rack, and apply new grease evenly to the surface of the rack. The amount should not be too large, just cover the surface; Frequency:
（ 2 weekly; ）Auxiliary machine: Check the water level of the chiller and ensure that the water level is not lower than the red line; Method: Check and add pure water; Frequency: weekly 1 per shift; / ）Auxiliary machine: Check the inlet and outlet pipe connections of the chiller to ensure that there is no water leakage; Method: Check; Frequency:
（ 3 ）Auxiliary machine: Check the laser inlet and outlet; Ensure that there is no water leakage from the inlet and outlet pipes of the chiller; Method: Check; Frequency: ）Auxiliary machine: Check the pressure gauge and pipeline of the mixed gas cylinder outlet; Ensure that the mixed gas is sufficient and that there is no gas leakage at the connection; Method: Check and replace the gas cylinder; Frequency: 1 per shift; / ）Auxiliary machine: Check the dust collector waste bin and powder sprayer; Ensure that the waste in the waste bin does not overflow and that the powder sprayer has sufficient talcum powder; Method: Check, clean the waste bin, and add talcum powder; Frequency:
（ 4 ）Check the air compressor, air dryer, air tank, pipelines, and the air pipes of the equipment body for any air leakage; ）Check and clean the equipment body guide rail protective cover and optical path protective cover to ensure that they are intact and undamaged, and that the operation is smooth; Method: Check and clean the protective cover; Frequency: 1 per shift; / ）Auxiliary machine: Check the inlet and outlet pipe connections of the chiller to ensure that there is no water leakage; Method: Check; Frequency:
（ 5 monthly ）Check the emergency stop button function; Ensure the integrity of the emergency stop button function; Method: Check, test, and verify; Frequency: 1 per shift; / ）Auxiliary machine: Check the inlet and outlet pipe connections of the chiller to ensure that there is no water leakage; Method: Check; Frequency:
（ 6 monthly Check the dust filter of the control cabinet air conditioner and check whether the air conditioner is running normally; Ensure that the air conditioner is running normally; Method: Check and clean the filter; Frequency: ）Check if the workpiece fixture screws are loose, if the positioning is correct, and if there is any air leakage in the air pipe; Ensure that the workpiece is fixed and the position remains unchanged; 1 per shift; / ）Auxiliary machine: Check the inlet and outlet pipe connections of the chiller to ensure that there is no water leakage; Method: Check; Frequency:
（ 7 per shift ）Check ① if the coupling between the servo motor and the screw is loose (total locations 1 per shift; / ）Auxiliary machine: Check the dust collector waste bin and powder sprayer; Ensure that the waste in the waste bin does not overflow and that the powder sprayer has sufficient talcum powder; Method: Check, clean the waste bin, and add talcum powder; Frequency:
（ 8 : X/Y1/Y2/U/Z), ）Check and clean the equipment body guide rail protective cover and optical path protective cover to ensure that they are intact and undamaged, and that the operation is smooth; Method: Check and clean the protective cover; Frequency: 1 per shift; / ）Auxiliary machine: Check the dust collector waste bin and powder sprayer; Ensure that the waste in the waste bin does not overflow and that the powder sprayer has sufficient talcum powder; Method: Check, clean the waste bin, and add talcum powder; Frequency:
（ 9 ② if the locking nuts at the support end and fixed end of the screw are loose (total ), ③ if the screw nut and nut seat are loose (total ), ④ if the reducer and gear position are loose (total 1 per shift; / locations); Ensure that the fixing screws are not loose and that the operation is smooth; Method: Check the fixing screws; Frequency:

（ 10 half-yearly Machine Tool After-Sales Service Support 1 per shift; / If you encounter any problems during production or use, you can contact Nobot's nationwide service hotline 4008233356. We will provide you with the best service in the use of three-dimensional five-axis laser with carbon dioxide.

检查控制柜空调防尘滤网，检查空调运行是否正常；确保空调正常运行 方法：查看检查，清洗过滤网；次数： 1 per shift; / locations); Ensure that the fixing screws are not loose and that the operation is smooth; Method: Check the fixing screws; Frequency:
（ 11 ）检查工件工装螺丝是否松动，定位是否正确，气管是否漏气；确保工件固 定并且位置不变； ）Check and clean the equipment body guide rail protective cover and optical path protective cover to ensure that they are intact and undamaged, and that the operation is smooth; Method: Check and clean the protective cover; Frequency: 1 per shift; / 班
（ 12 ）检查①伺服电机与丝杆链接处联轴器是否松动（共 5 处 :X/Y1/Y2/U/Z ）， ②丝杆支持端和固定端端部锁紧螺母是否松动（共 10 处 :X/Y1/Y2/U/Z ），③丝 杆螺母和螺母座是否是松动（共 5 处 :X/Y1/Y2/U/Z ），④减速机及齿轮位置是否 松动（共 1 处）；确保固定螺丝无松动，运行顺畅； 方法：查看检查固定螺丝；次数： 1 per shift; / 半年
1.3 机床售后服务支持
如果您在生产或者使用过程中遇到任何问题，您可以联系Nobot全国服务电话4008233356，我们 将为您在二氧化碳三维五轴激光使用方面提供最好的服务。
 
 

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