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What are the benefits of a 3D five-axis laser robot?

Published Time:

Sep 02,2022

Laser cutting, as a precise machining method, can cut almost all materials. Non-metallic five-axis laser cutting machines offer high flexibility, especially suitable for cutting three-dimensional parts with large dimensions. Equipped with a high-power carbon dioxide laser, it is used for cutting various plastics and fibers (glass fiber, carbon fiber) materials, continuous glass fiber/carbon fiber composite materials, and other products.


In industrial production, laser cutting technology is one of the most widely used methods in laser processing applications, accounting for approximately 60% of the entire material processing industry. As a precise processing method, laser cutting can cut almost all materials. Non-metallic five-axis laser cutting machines offer high flexibility, especially suitable for cutting three-dimensional parts with large surface areas. Equipped with high-power carbon dioxide lasers, they are used for cutting various plastics and fibers (glass fiber, carbon fiber) materials, continuous fiberglass/carbon fiber composite materials, and other products.

So what are the advantages of a 3D five-axis laser robot?

1. High cutting quality. Due to the small laser spot size, high energy density, and fast cutting speed, laser cutting achieves high cutting quality. The laser cutting kerf is narrow, and the dimensional accuracy of the cut parts can reach ±0.02mm. The cut surface is smooth and beautiful, and laser cutting can be used as the final process, with parts directly usable.

2. High cutting efficiency. During operation, only the numerical control program needs to be changed to adapt to the cutting of parts with different shapes, enabling both two-dimensional and three-dimensional cutting.

3. Fast cutting speed. Materials generally do not require clamping and fixing during laser cutting, saving on tooling and loading/unloading time.

4. Non-contact cutting, clean, safe, and pollution-free.

5. Wide range of materials. Laser cutting forming technology is also widely used in the non-metallic field. Laser cutting requires relatively low power; generally, a continuous carbon dioxide laser of less than 3kW is sufficient for cutting thin workpieces. It can cut not only hard and brittle materials such as silicon carbide, ceramics, quartz, and fiberglass but also flexible materials such as plastics.


Sometimes we say that choice is greater than effort. If we make the right choice, the following things will be easily solved. Now many companies want to upgrade and transform; they want to solve the problem of difficulty in recruitment; if you want faster production speed, then a robotic 3D laser cutting machine is a good choice. From both the current perspective and the future production processing, the 3D laser cutting machine has certain advantages.

If you are interested in non-metallic 3D laser cutting, please call 06352932233 to discuss and learn!
 


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How to use a five-axis machining center efficiently? Today, let's learn a few practical steps!

When using a five-axis machining center, the equipment must first be adjusted to ensure that the workpiece and fixture dimensions precisely match, and that the zero points of each axis are accurately adjusted.

Why do composite materials require 5-axis CNC machining?

Composite materials are widely used in various fields such as aerospace, automotive, construction, energy, energy storage, infrastructure, marine, pipelines and tanks, sports and entertainment, and transportation due to their light weight, high fatigue resistance, and strong fracture resistance. Among them, aerospace and automotive industries are the largest application markets for composite materials. Five-axis CNC plays an important role in the processing of composite materials. Why do composite materials need to be processed using five-axis CNC?

For businesses, when choosing a five-axis machine, should a dual-station or single-station model be selected?

Dual-station five-axis machines offer several significant advantages. First, while one station is being machined, the other can be used for material loading and unloading, ensuring continuous, non-stop machining and significantly improving production efficiency. Second, the dual-station design makes operation more convenient and reduces waiting time. However, dual-station five-axis machines typically cost more than single-station machines and may require more operating and maintenance space.